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Pottery Barn


For its "Pick a Shade. Any Shade" project, Pottery Barn wanted a set of split-page inserts for a full-color product binder designed to allow the customer to mix and match lamp shades with stands.

The Challenge
The custom 4-ring binder had already been produced using a matte laminated Cougar Opaque Natural lithowrap.
The split-page inserts needed to be printed on 24 pt. board, but Pottery Barn wanted an exact match to the look and feel of the binder cover.
The layouts for the insert pages had been designed with a full-bleed, screen-built background intended to match the color saturation of the Opaque Natural lithowrap.
The split-page format and the corresponding crossovers would require exact color match from press form to press form.

The Strategy
We recommended substituting a custom-mix PMS for the background to ensure the exact match required.
The Heidelberg 6-color CD74 not only enabled us to run the necessary spot color inline with the 4-color process, but also, unlike many 6-color presses, could handle the heavy board effortlessly.
Perfect registration on the press further enabled us to eliminate trap altogether and image the film with a one-to-one fit, as the designer was concerned about a possible halo effect if we were to do the usual trap of 4-color to PMS.